This is the first person that I taught how to TIG weld. He likes to say “If you can teach a left handed colorblind cripple, you can teach anyone.”
Tag Archives: welding
Whatta rack…
ForKing and cutlery!
My first branding iron
Razor Blades
Long day.
I woke up early, under the advisement to see the day as an opportunity to create. The night before, Denise had been teasing me lightly about my last blog post via text. Very shortly, I was in her car, driving to a storage place as a GRMakers field trip. At one point during our conversation, I turn on my hippie voice and declare “I’m just one of those artist types, man.”
Quick and devilishly observant as ever, Denise replied “So you need constant reassurances and validation?”
She had me. “I don’t know abou- Yes.”
As we laughed and I made faces to exaggerate my hurt, I was actually feeling a little stung. She was quick to reassure me. “It’s totally okay, I am too.”
We reached our destination, a large brick building with an entryway of swooping curved metal. We were there to meet a guy who buys up the fixtures and furniture of businesses that close down and resells it. His warehouse is massive. The downstairs is rented out, and we passed factory workers, who would look up from either their phones or their work and watch us curiously. There were rows upon rows upon rows of racks filled with racks or barrels or little metal tidbits. The place seemed endless. Then we got upstairs, where we could really dive into the miscellany that we were there to look at.
~
As I walked up to rest of the group(inspecting desks), Buttercup broke from the herd to say hi and pulls me aside. “You know, as you were walking up here- today is the first time I can like SEE that you’ve lost weight. You’re like a different person.” Sometimes I think he says these things just to perplex me. It’d be within his personality to drop weird statements to throw me off. He’s one of my truest friends, but about 12% of the time he’s an asshole. There’s the 88% of the friendship where he builds me up and we joke together and muse about people, but the 12% can rip you right down(hence the nickname Buttercup). I didn’t get his motives, he had a funny look on his face and we’ve got enough history of us pushing each other that I’m generally second, third, and fourth guessing anything he says.
I don’t usually see the lost weight(about 45 pounds), I just see how far I have to go to. And I’m certainly not a different person. In fact, that’s the wall I keep bumping into with my mental health. I know that no matter how I progress or what changes I make, I’m still me. And I’d still be living my life. But the real key of this whole experience was that it’s winter. This is the first time he’s seen me without a hoodie or jacket on in months. Of course I finally look like I’ve lost weight.
~
As a fledgling makerspace, this place was ideal to outfit the place. We eagerly plotted about desks, chairs, materials racks, transformers, carts, saws, dust collectors, fans, cables, shelves, and a welding table. The two things that interested me most were the barrels of chain(for my chain horse idea) and these great big metal spoke wheels that were pulled from an overhead conveyance system. When I saw them, I saw Giraffecycle.
Giraffecycle is a very old idea of mine, I’ve wanted to build her since I was a small child. It’s pretty much exactly what it sounds like. A pedal powered vehicle in the shape of a giraffe. Preferably life size, and with an articulating neck.
Building her would be a dream come true.
Eh, probably never gonna happen. But there’s power in dreaming, and I was basking in that joy for the rest of the day.
~
After that I went to work. The slightest task can become a festival of tangents there. All I had to do was assemble two more parts to fill an order. I made the argument for setting up a machine to make new parts for an order, but my father insisted that I sand some polished display hinges to send them out, he’d rather get the order out ASAP. I didn’t want to throw away the work that someone had already put into polishing them, but I did as he asked. It involved chucking up the little lathe with a thin rod wrapped in sandpaper and center drilling one end. Then put the rod between the chuck and the live center support, and after more fiddling around, flipped on the lathe and started to sand the tricky inner curve of the part.
The sandpaper immediately shredded. We had center drilled the wrong end, so the sandpaper was wrapped wrong. More fiddling around, cleaning the rod and replacing the papers. But I got it done, went to the other buffing jack to sand the rest of the part, and reassembled the hinge. Then we realized there are no more flanges, and my father decides that if I have to make 2, I should make eight instead, that way the whole order will match instead of some having a zinc finish and some plain.
So I start welding flanges. At one point, I notice some moisture on my glove. I was baffled. I looked at the ceiling for a leak, I wonder if maybe I had wiped my nose or something without remembering. Then I look at the torch. The water cooled TIG welding torch. There was a leak.
I only had two more parts left, 125 amps of electricity and a leaking torch, bad idea, but surely it could hold out for two more parts? The next arc strike makes my hand tingle. BETTER NOT.
I watched for a moment as my dad repaired the leak. “I guess I’ll go vacuum or something.”
“Don’t you want to know how to do this next time it happens?”
“Yeah, but I also feel bad for not being productive right now.”
I stayed standing right there, productivity be damned. Learning is important too.
Repair complete, I finish the parts and my father and I had another discussion, where it was determined that we should indeed set up the CNC machine and run more new parts. Turns out that the 2 pieces I had worked so hard on had a different hole pattern than the rest. It took until after I sanded away the nice polished finish that I was so keen to preserve earlier. Sigh.
~
My evening was spent at Celebrate Recovery and ended with squeezing arms wrapped around my ribcage. Trudy came to visit me and brought with her a hand lettered card for me with a quote from Sir Francis Bacon. It represents our shared struggles and was really very sweet. It’s going on my wall.
“If a man will begin with certainties, he shall end in doubts; but if he will be content to begin with doubts he shall end in certainties.”
Right now I am certain of only one thing; that it’s time for bed.
Bugger.
My father was cleaning up from the chaos that the finished Nissan and unfinished Chevy left when I called him over, proud of my welding. I wanted to show off a particularly nice part.
The reaction was immediate when he saw the neatly pooled rings of metal.
“WOW. Keep it up.” And then, quieter, more to himself, “Bugger. You make mine look bad.”
That’s a special joy. I wouldn’t say that the student is surpassing the teacher, but I’m making progress. Now I’ve gotta get better than him at aluminum.
Did some discovery.
I was given this sketch of a drawing and told to fabricate a part. Plenty of information!
Here’s a little farther along.
The drill that I was using had been sharpened with a Drill Doctor, and as such was cutting about as well as a piece of toast would have. It wasn’t a drill, it was a clever imposter.
Some cutting and some bending later, and it almost looked like a real part!
Until we realized that the swing on the hinge was off. Once we corrected that, it became obvious that the window needed to be larger. Since fixturing and modding the old part is about as much work to start over with a new part, I will be starting over with a new chunk of steel tomorrow.
It’s a rough feeling, knowing that you didn’t actually accomplish anything. I mentioned it to my dad.
“I feel like we’re back where we started.”
He countered “But we’re a lot smarter.”
“I’ll try to think of it like that.” I’m not very good at thinking positively.
“It had to happen. That’s what I mean when I say I engineer by discovery. We did some discovering.”










